Izindaba

I-Laboratory Chemical reactorsangamathuluzi abalulekile ocwaningweni nasezisetshenzisweni zezimboni, okuvumela ukulawulwa okuqondile kokuphendula kwamakhemikhali. Kodwa-ke, njenganoma yimiphi imishini, bangathola izinselelo ezisebenzayo ezithinta ukusebenza kahle, ukuphepha, kanye nekhwalithi yomkhiqizo. Ukuhlonza nokubhekana nalezi zingqinamba ngokushesha kubalulekile ukuze kugcinwe ukusebenza kwe-reacsal efanele.
Kulesi sihloko, sizohlola izinkinga ezijwayelekile ukuthi sihlangane nazo kumakhemikhali wamakhemikhali welebhu kanye nezindlela ezisebenzayo zokuxazulula izinkinga zokugcina izinqubo zisebenza kahle.

1. Ukushintshana kokushisa okushisa
QAPHELA:
Ukugcina izinga lokushisa elizinzile ukusabela kubalulekile, kepha ukuguquguquka kungenzeka ngenxa yokungasebenzi kahle kokushisa okungekho emthethweni, ukungasebenzi kahle kwenzwa, noma ukusakazwa okungafanele koketshezi kuma-reactors wejafethi.
Ukuxazulula inkinga:
• Bheka uketshezi lokudlulisa ukushisa - qiniseka ukuthi uhlobo lwe-fluid luyasetshenziswa futhi kukhululekile ukungcoliswa. Amazinga we-fluid aphansi noma izakhiwo ezingcolile ze-thermal zingaholela ekulweni kokushisa okungahambisani.
• Hlola izinzwa zokushisa - ama-thermocouples angenaphutha noma ama-resurance lokushisa lokushisa (ama-RTDs) anganikeza ukufundwa okungalungile. Ukulinganisa nokubuyiselwa kungadingeka.
• Lungiselela inani lokugeleza - qinisekisa ukufudumeza noma okupholile okuphakathi kuyajikeleza ngejubane elifanele ukugwema ukushisa ngokweqile noma okupholile.
2. Ukuvuza kwengcindezi nokuvuza kwegesi
QAPHELA:
Ukwakhiwa kwengcindezi okungalindelekile kungadala ukukhathazeka ngokuphepha, ngenkathi ukuvuza kwegesi kungaholela ezimweni eziyingozi nokungasebenzi kahle kokuphendula.
Ukuxazulula inkinga:
• Bheka ama-blockages - hlola ama-valves okuphuma, izihlungi, kanye namapayipi ama-clogs angabangela ingcindezi eyeqile.
• Izimpawu zokuhlola kanye nama-gaskets - izimbotshana ezigugile noma ezingafanele zingaholela ekuvuzeni. Ukulungiswa njalo kanye nokubuyiselwa kwama-gaskets kuvimbela lolu daba.
• Gada izinhlelo zokusiza izingcindezi - Qinisekisa ukuthi ama-Versi wokusiza amangcindezi asebenza kahle ukugwema ukucindezelwa ngokweqile.
3. Ukuhlanganiswa okunganele kanye nokusabela kabi kwe-homogeneity
QAPHELA:
Ukuxuba okunganele kungaholela ekusatshalalisweni kwezingathwa okungalingani, ukusabela okungaphelele, nekhwalithi yomkhiqizo engahambisani.
Ukuxazulula inkinga:
• Lungisa ijubane elishukumisayo ne-Agitator Design - Ukuqinisekisa ukuthi indlela yokuvuselela ilungele ukubonwa kwengxube yokusabela. Ijubane elihamba kancane angeke linikeze isiphithiphithi esanele, ngenkathi ijubane ngokweqile lingaletha ama-bubble amoya.
• Sebenzisa ukubekwa kwe-baffle efanele - Ukungeza ama-baffles ku-reactionor kungathuthukisa ukuxuba ukusebenza kahle nokuvimbela ukwakheka kwe-vortex.
• Bheka ukwehluleka kwemishini - abathuthukisi abagugile noma abane-microsed kunganciphisa ukuxuba ukusebenza kahle futhi kufanele kuhlolwe ngezikhathi ezithile.
4. I-reacting exakile nokungcola
QAPHELA:
I-Deposits On the Reactor Walls noma kungcoliswa kusuka ekuphendukeni kwangaphambilini kungaphazamisa izinqubo ezintsha, kunciphisa ukusebenza kahle kanye nobumsulwa bomkhiqizo.
Ukuxazulula inkinga:
• Sebenzisa amaphrothokholi wokuhlanza njalo - sebenzisa izinhlelo ezifanele zokuhlanza noma i-CIP (Clean-in-indawo) izinhlelo zokususa izinsalela.
• Lungiselela imibandela yokusabela - amazinga okushisa aphezulu noma ukugxila okungafanele okusebenzayo kungasiza ekuhambeni. Lungisa amapharamitha enqubo ukunciphisa ama-byproducts angafuneki.
• Sebenzisa izimbobo ezilwa ne-anti-fouling - ukusebenzisa izigqoko ezikhethekile zokuhlaselwa kwendawo yokuphendula kunganciphisa ukunqwabelana kwama-deposits.
I-5
QAPHELA:
Ukuchayeka kumakhemikhali anolaka noma amazinga okushisa aphezulu kungaholela ekunciphiseni kokuphendula, okuthinta ukuqina nokuphepha.
Ukuxazulula inkinga:
• Khetha izinto zokulwa nokugqwala - sebenzisa ama-reactoror afakwe ingilazi noma engenasici zokuphatha izinto ezilimazayo.
• Bheka ukuhambisana kwe-PH kanye nokuhambisana kwamakhemikhali - Ukuqinisekisa ukuthi ama-reactant asetshenziswa ayahambelana ne-Reactor Material ukuvikela ukonakala.
• Yenza ukuhlolwa okujwayelekile - Bheka izimpawu zokuqala zokugqoka, ukuguquguquka, noma ukupela endaweni yokuphendula futhi kuyabhekana nazo ngokushesha.
I-6. Insimbi nokulawula ukwehluleka
QAPHELA:
Ukuzilolonga nokulawula ukungasebenzi kahle kungaholela ekusetshenzisweni okungasebenzi kahle noma izimo ezingaphephile.
Ukuxazulula inkinga:
• Ukulinganisa njalo izinzwa nabalawuli - Qinisekisa amathuluzi afana namamitha we-PH, izinguquko zokushisa, kanye namamitha okugeleza alinganiselwe kahle.
• Isoftware yokuhlola kanye nezinhlelo ze-elekthronikhi - abalawuli abahle abahlelekile (ama-PLCs) nezinhlelo zokuqapha zedijithali kufanele zivuselelwe futhi zihlolwe amaphutha.
• Idatha Ebucayi Ye-Backup - Uma kwenzeka ukwehluleka kohlelo, ukuthola izingodo zokusekelayo kanye namarekhodi enqubo kusiza ukubuyisela imisebenzi ngokushesha.

Ukugcina
Ukugcina i-lagerary chemical reactor kudinga ukuqapha okusebenzayo, ukulungiswa okujwayelekile, kanye nokuxazulula inkinga ngokushesha lapho kuvela izingqinamba. Ngokubhekana nokungazinzi kokushisa, ukuguquguquka kwengcindezi, ukuxubana kungasebenzi kahle, ukungcoliswa, ukuwohloka, kanye nokuhluleka kwensimbi, ukubhekisisa ukuphepha, futhi kuthuthukise ukuphepha komkhiqizo.
Ukulandela imikhuba emihle kakhulu ekunakekelweni kwe-reactor kanye nokuxazulula inkinga kuzosiza ukwandisa izinqubo zamakhemikhali, ukunweba isikhathi sokuphila kwempahla, futhi kuvikele isikhathi sokuphumula.

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